How do I get printed borders to look even and consistent on the finished print piece?

During the printing and print finishing process, variations in position and trimming will occur. It is wise to allow for a tolerance of +/- 1/16″ (.063”) in your design.

Because of these tolerances, it is a good practice to avoid borders whenever possible. But if they are required, a wider border will minimize the visual impact of variations. A rule of thumb: use borders at least .25” wide plus .125” bleed.